Center

Top
Center
Additive Manufacturing Innovation Center

Projects

プロジェクト

Additive Manufacturing Innovation Center

Name

Akihiko Chiba New Industry Creation Hatchery Center

Outline of Research

To address the challenges required for advanced metal additive manufacturing systems, we aim to integrally develop elemental technologies such as manufacturing techniques, metal powders, and design technologies, and establish them as an integrated metal additive manufacturing system. Additionally, by standardizing quality assurance and formulating certification criteria, we aim to establish a production process that contributes to the manufacturing of high-performance parts and the reduction of delivery times at the optimal site (on-site).

Research Purpose

The purpose of this research and development project is to establish a comprehensive next-generation metal additive manufacturing technology. This includes integrally developing essential technologies such as forming techniques, metal powders, and design technologies. We aim to create an integrated metal additive manufacturing system that addresses various challenges associated with advanced metal additive manufacturing. Additionally, we strive to standardize quality assurance and formulate certification criteria to establish a production process that enables the on-site (optimal site) manufacturing of high-performance parts with shortened delivery times.

Expected Effect

1.Integrated Database Development: Creation of a comprehensive additive manufacturing database (Bambi*1) that includes part shapes, programs, forming data, performance measurements, and quality data. This will serve as a central repository for all relevant information, facilitating better planning and execution of additive manufacturing projects.
2.Improved Pre-Process Planning: Enhanced pre-process planning capabilities that integrate all aspects of the manufacturing process, from initial design to final production. This will result in more efficient and effective planning, reducing errors and improving overall productivity.
3.Advanced In-Process Monitoring and Control: Implementation of high-speed data collection and real-time conversion of reflected electron images into three-dimensional shapes. This will allow for immediate defect detection and correction during the manufacturing process, ensuring higher quality and more reliable parts.
4.Optimization of Post-Process Evaluation: Streamlined post-process evaluation methods that utilize advanced inspection and quality control techniques. This will ensure that the final products meet the highest standards of performance and reliability.
5.Standardization and Certification: Development of standardized quality assurance protocols and certification criteria. This will enable consistent quality across different manufacturing sites and products, fostering greater trust and adoption of metal additive manufacturing technologies.
6.Enhanced On-Site Manufacturing Capabilities: Establishment of production processes that support on-site manufacturing of high-performance parts. This will significantly reduce delivery times and allow for more responsive and flexible production operations.
7.Application to Various Industries: Application of the developed technologies to various industrial sectors, including aerospace, automotive, and medical devices. This will demonstrate the versatility and broad applicability of the integrated metal additive manufacturing system.